Over the years, many improvements have been made in military and police garments to increase safety and create bullet proof body armor that is both comfortable and protective. However, in the past, being safe has meant a certain amount of bulk and discomfort, as well as added weight and mass for soldiers and officers facing combat on the battle fields and in urban wars. The use of Kevlar, a registered trademark of DuPont, has made body armor lighter and easier to work with, but flexibility has still been a problem.
A new material is changing the face of bullet proof gear for soldiers and police officers. The new substance is called SPECTRA and is a lot stronger, flexible and lighter than KEVLAR. The advantages seem to be obvious but what are they exactly and how do the security forces benefit from SPECTRA ?
If we examine the structure of the two we see that Kevlar is made from a high strength and high performance fiber who’s properties are not yet entirely understood despite the fact that it has been used in bullet proof clothing for many years. A more or less exact description is difficult but you should try to see it is that the molecules form into sheets that then stack themselves around the center of a fiber like spokes. Stacking together several layers of Kevlar in a woven pattern creates the bullet proof material.
In the past when bullets had less velocity and were not constructed from extremely hard materials, Kevlar did a fine job. When a bullet hit a bullet proof vest the different layers of Kevlar reduced the velocity and flatted the bullet while braking layer after layer. This was a very effective way to stop those bullets but today bullets are made of harder materials and the technically very advanced weaponry give the bullets a very high speed.
This means that Kevlar vests are stretched to capacity and sometimes even penetrated completely by these forceful weapons. The only answer with this material is to thicken the layers of weave, which make the material even bulkier, heavier, and less flexible.
Spectra is a completely new and different technology. Spectra is about 40% lighter than Kevlar which makes it a lot more comfortable. Spectra is not been woven which only helps reducing even more the weight and bulk as there is no need for several layers.